MCM Predictive Analytics Portal

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A lighter role-based command surface backed by a typed backend API for asset reliability, operations control, ESG performance, asset drill-downs, and work-order flow.

System Time

06 May 2026, 23:39:49

Active console:Reliability Engineer
Data source:MCM OT Network + Backend API
Guest observerView RFP OverviewSign in for managed role accessBackend sync: 60 seconds simulated telemetry

Asset Health Index

63%

Backend-calculated fleet average

Failure Risk

3assets

At risk in next 48 hours

Active Alerts

5events

Queue updates through backend

MTBF Trend

+12%

Improved vs last quarter

Metric-Level Data Provenance

Transparent lineage
Each card explains the source, ingestion path, refresh cadence, data-quality status, and governance owner for a dashboard metric. This makes prototype values easier to audit before live MCM systems are connected.

Metric provenance

Asset Health Index

Validated
SourceCMMS asset register + OT historian health signals
RefreshEvery 60 seconds in prototype telemetry loop
Completeness92%
OwnerReliability Engineering

Ingestion: Backend aggregation of simulated historian readings, asset master records, and maintenance status snapshots

Governance: Fleet average is calculated server-side from individual asset health scores so all role views use the same value.

Validated 06 May 2026, 10:45:00

Metric provenance

Failure Risk Assets

Monitoring
SourcePredictive-risk rules engine + maintenance interval data
RefreshEvery 60 seconds; recalibrated after telemetry refresh
Completeness88%
OwnerMaintenance Planning

Ingestion: Risk scores above threshold are counted from the backend asset-risk collection

Governance: Counts include assets at or above 70% risk or assets marked critical, matching the explainability threshold shown in the portal.

Validated 06 May 2026, 11:10:00

Metric provenance

Active Alerts

Validated
SourceAlert event queue and operator acknowledgements
RefreshLive queue refresh on user action; simulated telemetry every 60 seconds
Completeness95%
OwnerControl Room Operations

Ingestion: Backend alert list updated by simulated telemetry refreshes and acknowledgement mutations

Governance: Acknowledged alerts are removed from the active queue while retained in operational workflow history in a production integration.

Validated 06 May 2026, 11:30:00

Metric provenance

MTBF Trend

Needs Calibration
SourceMaintenance history + asset reliability baselines
RefreshDaily reliability batch in target state; static May 2026 baseline in prototype
Completeness84%
OwnerAsset Reliability Lead

Ingestion: Prototype trend derived from asset MTBF fields and quarter-over-quarter reliability reference values

Governance: MTBF trend should be recalibrated once validated failure labels and closed work-order history are connected during inception.

Validated 05 May 2026, 16:00:00

Top Assets at Risk: next 48h

Asset Health Trend: 30 days

Week 1Week 2Week 3Week 4Week 50255075100

How failure risk is scored

Failure-risk scores combine telemetry deviations, correlated operating context, maintenance history, and threshold rules so engineers can see why the model is escalating an asset.

Model

MCM Asset Failure Risk Ensemble

Horizon

Next 48 hours

Escalation

≥ 70%

Alert Queue

Recommended Actions

Asset Drill-Down: Conveyor C3

SubsystemBelt drive
LocationUnderground ore transfer
Recommended actionInspect bearing C3-L for lubrication loss
Bearing temperature

82°C

Vibration RMS

4.6 mm/s

MTBF

410 hours

Next service

2026-05-17

Predictive model explainability

Why the model assigned 82% failure risk

Rules and supervised-learning style features derived from simulated historian trends, alert history, maintenance intervals, MTBF movement, and operating baselines for the RFP prototype.

Confidence

88%

Threshold

70%

Bearing overheating or belt-drive misalignment

Thermal deviation

Observed 83°C vs 63°C operating baseline

34%

Temperature is compared with the asset's normal operating band and increases risk when it remains above baseline for the current duty cycle.

increases risk

Vibration RMS

Observed 5.8 mm/s vs 3.2 mm/s underground baseline

20%

Rising vibration is correlated with bearing wear, misalignment, looseness, or driveline fatigue depending on subsystem type.

increases risk

MTBF deterioration

Observed 410 hours, 44% below reference fleet trend vs Fleet peer baseline over comparable duty cycles

15%

The model compares recent reliability performance with peer assets to detect degradation that may not appear in a single sensor alone.

increases risk

Maintenance proximity

Observed 11 days to next planned service vs Planned-maintenance interval and open work-order history

5%

Risk increases when the model sees elevated sensor signals close to a service event or with unresolved work orders.

reduces risk

Correlation logic

Thermal and vibration deviations are evaluated together before an asset is escalated above the failure-risk threshold.
Risk is increased when short-term sensor anomalies match previous maintenance scenarios for the same subsystem.
Recommended actions are prioritized when model risk, alert severity, and next-service timing point to the same failure mode.

Recommended action logic

Because the risk score is above the 70% decision threshold and the dominant drivers match Belt drive failure patterns, the portal recommends: Inspect bearing C3-L for lubrication loss.

Data quality and assumptions

Data completeness86%

Last simulated poll within 60 seconds; underground network quality assumed variable.

  • The current prototype uses representative OT and maintenance data rather than live mine historian feeds.
  • Risk scores should trigger engineering review and work-order triage, not automatic equipment shutdown.
  • Model thresholds should be recalibrated after MCM provides validated historical failure and maintenance records.
  • Sensor confidence must be confirmed during inception and discovery.
  • Model confidence will improve after connection to MCM historian, CMMS, and validated failure labels.

Related alerts

Bearing temperature critical - Conveyor C3

Work orders

WO-2026-4567AssignedInspect bearing C3-L for lubrication loss